Wat kan Dominial Nitreren?
- Onderdelen tot een afmeting van Ø 1650 * 2200 mm.
- Tot dieptes van 0,8 mm
- Tandwielen tot module 7 kunnen we nitreren.
- Een hardheid van 1200 Vickers kan bereiken.
- Dominial heeft geavanceerde apparatuur om Nht-curves te maken.
- Dominial beschikt over 4 Gasretort Nitreer ovens.
The nitriding process involves diffusing nitrogen into the component. In practice, this generally takes the form of gas nitriding or plasma nitriding. The following conditions apply to all processes:
The longer the nitriding duration, the greater the nitriding hardness depth (NHD). The higher the temperature selected (temperature range 350-630°C), the further the nitrogen can penetrate in a given time. In general however, the internal hardness of the nitrided layer falls as the treatment temperature rises. Materials with nitride-forming elements (e.g. chromium, molybdenum, vanadium, aluminium) display a greater nitriding hardness, but the possible penetration depth of the nitrogen falls as the alloy content increases.
The VTN group primarily uses gas nitriding. Here, nitrogen gas diffuses through a split ammonia gas atmosphere, generally at 500-530°C. Depending on the material, nitride hardness depths (NHD) of 0.1-0.9 mm can be achieved by employing long treatment durations of 10-160 hours. The main objectives are improving component strength, wear resistance, sliding properties, temperature stability and bending fatigue strength. Partial treatment can be performed using a paste insulation.
All common steel, cast and sinter materials can be treated by nitriding. Non-alloy, low alloy and medium alloy materials are suitable; high alloy materials (> 13% Cr) are mostly unsuitable due to their surface passivity.
Tests and testing methods
Hardness is measured in accordance with EN ISO 6507 in HV (Vickers). Nitriding hardness depth (NHD) is measured in accordance with DIN 50190, Part 3. Traditional metallographic testing methods are used to assess the layers.
Customer information required for heat treatment
In addition to the material and the heat treatment prior to nitriding, the following information should be stated as quality standards in the production drawing:
Surface hardness in HV (incl. test load)
Nitriding hardness layer (NHD) in mm
Where appropriate, designation of areas that should not be nitrided
Benefits of this heat treatment:
Little, if any, subsequent processing required
High resistance to wear with adhesion
Modification of layers to types of wear
Reduction in friction coefficients
Saving in lubricants
Formation of corrosion-resistant layers
Thermal stability of nitriding layer to 400°C
Partial nitriding possible